Maintenance Specification for Wire-cut Precision Machine Tool

Release time:

2024-03-13

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Machine tool wire cutting precision wire cutting first-class maintenance record sheet
Equipment No: Equipment model: Filling time: year, month, day
Serial Number Location Content Requirements Self-examination

Mechanical

Part

 1 Host bed Lubrication pump Normal liquid level, no alarm  
Oil splice box No overflow  
Appearance inspection No stain, no liquid accumulation  
2 Liquid tank Tank Chip Inspection No waste, debris  
3 wire-running mechanism Z-axis Whether manual locking and loosening are normal for processing and movement  
constant tension mechanism No accumulation, no resistance to left and right movement  
guide wheel, conductive block, No abnormal noise, no serious wear  
4 Silk barrel Finishing mechanism There is resistance on the wire  
Silk bucket No obvious movement  
Protection switch Normal reversing, stop  
5 Water tank Pump No abnormal noise, can normally adjust the size of the water flow  
Magnetic plate No adsorbates  

Electrical

Part

 6 Electric cabinet Appearance inspection No stain  
Rear upper air outlet After starting the machine, I feel normal wind with my hands.  
7 System Maintenance Software version and machine maintenance Whether the used time of wearing parts and the specified time meet the requirements  
8 Input output diagnosis No abnormality  

 

Secondary Maintenance Record Sheet of Wire Slow Cut
Equipment No: Equipment model: Filling time: year, month, day
Serial Number Location Content Requirements Self-examination
Primary maintenance   Completion of primary maintenance Comply with first-level maintenance regulations  

Mechanical

Part

 1 Transmission part Check and clean each axis of XYZUV The screw rod and guide rail shall be cleaned of oil stains, the transmission shall be stable, and the oil injection pump and oil circuit shall be lubricated smoothly.  
2 silk transportation system Check and clean the wire transportation system The lower wire guide wheel rotates smoothly, and the wire take-up guide wheel has no groove marks; the wire take-up mechanism is cleaned and lubricated; the carbon brush of the wire take-up motor is cleaned or replaced  
3 Waterway Check waterway pipeline Check whether the water pipes and drainage pipelines are damaged or loose.  
4 Electrode line Check electrode line The electrode line is free from damage and looseness. It will not be stuck when moving.  

Electrical

Part

 5 External U disk interface Check interface Clean up the dust  
6 Electric cabinet Check whether the air inlet and outlet are too dusty Cleaning and replacement of filter cotton  

 

Three-level Maintenance Record Sheet of Wire-cut Precision Wire-cut
Equipment No: Equipment model: Filling time: year, month, day
Serial Number Location Content Requirements Self-examination
Primary maintenance   Completion of primary maintenance Comply with first-level maintenance regulations  
Secondary maintenance   Completion of secondary maintenance Comply with secondary maintenance regulations  

Mechanical

Part

 1 Level Horizontal recheck of machine tool Stay 0.04/1000  
2 Geometric accuracy Review the geometric accuracy of machine tools Composite geometric accuracy requirements  
3 Positioning accuracy Check the positioning accuracy of the machine tool Composite positioning accuracy requirements  
4 Water tank Check the water tank for deposits Clean up sediment  
6 Electrode line Check electrode line It is seriously damaged and needs to be replaced.  

Electrical

Part

 7 Electric cabinet Check circuit board dust Clean up the dust of circuit board and electronic components without accumulation; replace aging components  

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